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Avoid Costly Repairs: How to Tell if Fuel Pump Relay is Bad

Key points

  • The fuel pump relay is a small, electrical component that acts as a switch, controlling the flow of electricity to the fuel pump.
  • A faulty fuel pump relay can trigger the check engine light, as the engine control unit (ECU) detects a problem with the fuel system.
  • The fuel pump relay is usually labeled with a symbol depicting a fuel pump or a code like “FP” or “FUEL.

Your car’s fuel pump is a vital component that delivers fuel from the tank to the engine, enabling it to run. The fuel pump relay acts as a switch, controlling the flow of electricity to the pump. When the relay fails, it can cause a variety of issues, leaving you stranded with a car that won’t start.

Knowing how to tell if your fuel pump relay is bad can save you time and money, as it’s a relatively easy and inexpensive part to replace. This guide will walk you through the common signs of a faulty fuel pump relay and provide steps on how to test it.

Understanding the Role of the Fuel Pump Relay

The fuel pump relay is a small, electrical component that acts as a switch, controlling the flow of electricity to the fuel pump. When you turn the ignition key, the relay receives a signal from the ignition switch. If the relay is working correctly, it closes the circuit, allowing electricity to flow to the fuel pump, which then begins pumping fuel to the engine.

Common Signs of a Bad Fuel Pump Relay

A faulty fuel pump relay can cause a variety of symptoms, including:

  • Car Won’t Start: This is the most common symptom of a bad fuel pump relay. When the relay fails, the fuel pump doesn’t receive power, preventing fuel from reaching the engine, and the car won’t start.
  • Engine Stalls or Hesitates: If the relay is intermittently failing, the fuel pump may lose power while the engine is running, causing it to stall or hesitate.
  • Fuel Pump Noise: You may hear a clicking or buzzing sound coming from the fuel pump area when you turn the ignition key. This could indicate a faulty relay that is attempting to activate the pump but failing to do so consistently.
  • Engine Runs Poorly: A faulty fuel pump relay can cause the engine to run poorly, with symptoms like lack of power, rough idling, or misfires. This is because the fuel pump may not be supplying enough fuel to the engine.
  • Check Engine Light: A faulty fuel pump relay can trigger the check engine light, as the engine control unit (ECU) detects a problem with the fuel system.

How to Test Your Fuel Pump Relay

To test your fuel pump relay, you’ll need a multimeter and access to the relay itself. The location of the fuel pump relay varies depending on the make and model of your car. You can usually find it in the fuse box under the hood, in the passenger compartment, or near the fuel pump itself.

Here’s how to test the fuel pump relay:

1. Locate the Relay: Consult your car’s owner’s manual or an online resource to find the location of the fuel pump relay.
2. Disconnect the Battery: For safety, disconnect the negative terminal of your car’s battery before working on any electrical components.
3. Identify the Relay: The fuel pump relay is usually labeled with a symbol depicting a fuel pump or a code like “FP” or “FUEL.” If you’re unsure, check your owner’s manual or an online resource.
4. Remove the Relay: Carefully remove the relay from its socket.
5. Use a Multimeter: Set your multimeter to the “resistance” setting and test the relay’s contacts.

  • Continuity Test: Connect the multimeter probes to the relay’s terminals, typically labeled “85” and “86.” You should get a reading of zero ohms, indicating continuity.
  • Open Circuit Test: Connect the probes to terminals labeled “30” and “87.” You should get a reading of infinity ohms, indicating an open circuit.

6. Check for Power: Connect the probes to terminals “30” and “87.” You should get a reading of battery voltage when the ignition is turned on.
7. Repeat for Other Terminals: Test the other terminals of the relay to ensure they are working correctly.

If your fuel pump relay fails any of these tests, it’s likely faulty and needs to be replaced.

Finding and Replacing the Fuel Pump Relay

Once you’ve confirmed your fuel pump relay is bad, you’ll need to find a replacement. You can purchase a new fuel pump relay from your local auto parts store or online. When buying a new relay, ensure it’s compatible with your car’s make and model.

Replacing the fuel pump relay is a relatively simple process:

1. Locate the Relay: Find the relay in its socket.
2. Disconnect the Battery: Disconnect the negative terminal of your car’s battery for safety.
3. Remove the Old Relay: Carefully remove the old relay from its socket.
4. Install the New Relay: Insert the new relay into the socket, ensuring it’s properly aligned.
5. Reconnect the Battery: Reconnect the negative terminal of the battery.

Troubleshooting Tips for Fuel Pump Relay Issues

If you’ve replaced the fuel pump relay and your car still won’t start, there are a few additional things you can check:

  • Check the Fuel Pump Fuse: A blown fuse can also prevent the fuel pump from receiving power.
  • Inspect the Wiring: Look for any damaged or corroded wires leading to the fuel pump or the relay.
  • Test the Fuel Pump Directly: If the relay and wiring are working, test the fuel pump directly to ensure it’s receiving power and functioning properly.

Beyond the Relay: Other Potential Issues

While a bad fuel pump relay is a common culprit for starting problems, other issues can also cause similar symptoms. These include:

  • Faulty Fuel Pump: The fuel pump itself could be faulty and need replacement.
  • Clogged Fuel Filter: A clogged fuel filter can restrict fuel flow to the engine.
  • Low Fuel Level: A low fuel level can prevent the fuel pump from drawing fuel from the tank.
  • Ignition Problems: Issues with the ignition system, such as a faulty ignition switch or starter, can also prevent the car from starting.

A Final Word on Fuel Pump Relay Diagnosis

Knowing how to tell if your fuel pump relay is bad can save you time and money. By understanding the symptoms, testing the relay, and troubleshooting potential issues, you can identify and address the problem quickly and efficiently. If you’re unsure about any aspect of the process or encounter further difficulties, consult a qualified mechanic for assistance.

Information You Need to Know

Q: How do I find the fuel pump relay for my car?

A: The location of the fuel pump relay varies by vehicle. Consult your car’s owner’s manual or search online for the specific location for your make and model.

Q: Can I use a universal fuel pump relay?

A: While some universal relays might work, it’s best to use a relay specifically designed for your car’s make and model. This ensures proper compatibility and performance.

Q: Is it safe to replace the fuel pump relay myself?

A: Replacing a fuel pump relay is generally safe if you follow proper safety procedures, such as disconnecting the battery before working with electrical components. However, if you’re not comfortable working with electrical systems, it’s best to seek professional help.

Q: How long does a fuel pump relay typically last?

A: The lifespan of a fuel pump relay can vary depending on factors like usage, environmental conditions, and quality of the part. However, a well-maintained relay can last for several years.

Q: Can a faulty fuel pump relay damage other car parts?

A: A faulty fuel pump relay can potentially damage other car parts, such as the fuel pump itself, if it’s repeatedly subjected to excessive voltage or current.

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BJ
About the Author
My name is Bob Jenkins and I'm thrilled to share my automotive adventures with you here on mphdiary.com. Cars have always been a passion of mine, especially sporty yet practical Japanese models. For the past 10 years, I've been driving various Nissan vehicles and am constantly enjoying learning more about...