How to Remove Jeep XJ Fenders: Tips and Tricks You Need to Know

The Jeep XJ Cherokee, a timeless classic known for its ruggedness and versatility, is a popular choice for off-road enthusiasts and everyday drivers alike. But sometimes, you need to make room for bigger tires, wider track width, or even just a fresh, custom look. That’s where removing the stock fenders comes in. This guide will walk you through the process of how to remove Jeep XJ fenders, providing you with the knowledge and confidence to tackle this modification yourself.

Essential Tools and Materials

Before diving into the removal process, gather the following tools and materials to ensure a smooth and efficient operation:

• 10mm Socket: This is the most common size for the fender bolts.
• Ratchet and Extension: For reaching those hard-to-access bolts.
• Torque Wrench: To ensure proper tightening of the bolts after reassembly.
• Flathead Screwdriver: For prying off plastic clips and trim pieces.
• Phillips Screwdriver: For removing any screws that may be holding the fender in place.
• Protective Gloves: For a comfortable and safe working experience.
• Work Light: For illuminating the work area.

Preparing for the Removal

1. Safety First: Park your Jeep on a flat, stable surface and engage the parking brake. Chock the rear wheels for extra safety.
2. Locate the Fender Bolts: The XJ fenders are typically held in place by a series of bolts along the top, bottom, and sides.
3. Remove Plastic Trim: Carefully detach any plastic trim pieces that may be covering the bolts. Use a flathead screwdriver to pry off the clips holding the trim in place.

The Removal Process: Step-by-Step

1. Start with the Top Bolts: Begin by removing the top bolts that secure the fender to the body. These bolts are usually located along the top edge of the fender, near the windshield.
2. Loosen the Bottom Bolts: Next, loosen the bottom bolts that attach the fender to the frame. These bolts are typically found along the bottom edge of the fender, near the tire well.
3. Release the Side Bolts: Carefully remove the side bolts that connect the fender to the body. These bolts are usually located along the sides of the fender, near the doors.
4. Detach the Fender: Once all the bolts have been removed, gently lift the fender away from the body. Be careful not to damage any surrounding components.

Important Considerations During Removal

• Fender Liners: Some XJ models have fender liners that may need to be removed before detaching the fender. These liners are usually held in place with plastic clips.
• Electrical Connections: Be mindful of any electrical connections that may be attached to the fender, such as turn signal wiring or fog light wiring. Disconnect these connections before removing the fender.
• Damaged Bolts: If any of the bolts are rusted or damaged, replace them with new ones. Use a torque wrench to ensure proper tightening after reassembly.

Reinstalling the Fenders

1. Align the Fender: Carefully align the fender with the body, ensuring that it is properly positioned.
2. Insert the Bolts: Insert the bolts back into the holes, starting with the bottom bolts, followed by the side bolts, and finally the top bolts.
3. Tighten the Bolts: Use a torque wrench to tighten the bolts to the manufacturer’s specifications. This ensures that the fender is securely attached and prevents any potential rattling.
4. Reattach Trim: Replace any plastic trim pieces that were removed earlier, making sure that the clips are properly engaged.

Beyond Removal: Exploring Fender Modifications

Now that you’ve successfully removed your XJ fenders, the possibilities are endless! Here are a few popular modifications to consider:

• Fender Flares: Fender flares provide a wider stance for your XJ, allowing you to fit larger tires without rubbing. They also help protect your bodywork from debris and mud.
• Custom Fenders: For a truly unique look, consider custom-made fenders that are tailored to your specific needs and style.
• Tubbing: Tubbing involves widening the wheel wells to accommodate even larger tires, providing maximum off-road capability.

Final Words: Embracing the Journey

Removing your Jeep XJ fenders is a rewarding experience that opens up a world of customization possibilities. By following these steps and taking your time, you can safely and effectively remove your fenders, unlocking the potential for a more capable and stylish XJ.

Answers to Your Most Common Questions

Q: How often should I remove my Jeep XJ fenders?

A: Removing your fenders is typically done for modification purposes, such as installing wider tires or fender flares. It’s not something you’d do regularly.

Q: What are the benefits of removing my Jeep XJ fenders?

A: Removing your fenders allows you to access the wheel wells for repairs or modifications. It also provides more room for larger tires and a wider track width.

Q: Can I remove my Jeep XJ fenders without removing the tires?

A: It’s possible, but it can be difficult and may require extra care to avoid damaging the tires or fender. It’s generally recommended to remove the tires for easier access.

Q: Are there any special tools required to remove Jeep XJ fenders?

A: No, the tools listed in this guide are standard and readily available.

Q: Can I remove the front and rear fenders at the same time?

A: Yes, the process for removing both front and rear fenders is essentially the same. Just follow the steps outlined in this guide for each fender.