Master the Art of DIY Car Maintenance: How to Change Ford Fusion Brake Pads

Are you hearing that dreaded screeching sound every time you hit the brakes? It’s a sure sign that your Ford Fusion brake pads are worn out and need replacing. While this might seem like a daunting task, changing your brake pads is actually a fairly straightforward DIY project. This comprehensive guide will walk you through the process of replacing your Ford Fusion brake pads, step-by-step. Let’s get started!

Gather Your Tools and Materials

Before you begin, make sure you have all the necessary tools and materials:

• New brake pads: Ensure you purchase the correct brake pads for your Ford Fusion model year. Refer to your owner’s manual or consult a parts store for the appropriate replacements.
• Jack and jack stands: These are essential for lifting the vehicle safely.
• Lug wrench: This is used to remove the lug nuts.
• Torque wrench: This ensures the lug nuts are tightened to the proper specifications.
• Brake caliper piston tool: This tool is used to compress the brake caliper piston.
• C-clamp (optional): A C-clamp can be used as an alternative to a brake caliper piston tool.
• Penetrating fluid (optional): This can help loosen rusted bolts.
• Safety glasses: Always wear safety glasses to protect your eyes.
• Gloves: Wear gloves to protect your hands from dirt and grease.
• Shop towels: These are essential for cleaning up spills and messes.

Prepare Your Ford Fusion

1. Park on a level surface: Make sure your Ford Fusion is parked on a level surface and engage the parking brake.
2. Chock the rear wheels: Place chocks behind the rear wheels to prevent the vehicle from rolling.
3. Loosen the lug nuts: Using your lug wrench, loosen the lug nuts on the wheel you’ll be working on. Don’t remove them completely yet.

Jack Up Your Ford Fusion and Remove the Wheel

1. Place jack stands: Use your jack to lift the vehicle until the tire is slightly off the ground. Then, place jack stands securely under the vehicle’s frame, ensuring they are positioned correctly.
2. Remove the lug nuts: Once the vehicle is safely supported by the jack stands, remove the lug nuts completely and take off the wheel.

Remove the Old Brake Pads

1. Locate the brake caliper: The brake caliper is a large metal housing that holds the brake pads. It’s usually located on the outside of the rotor.
2. Remove the brake caliper bolts: Use a socket wrench to remove the bolts that hold the brake caliper to the bracket. Be careful not to drop the caliper.
3. Remove the old brake pads: Once the caliper is removed, the old brake pads should be visible. Gently pry them out of the caliper using a flat-head screwdriver or a brake pad removal tool.

Compress the Brake Caliper Piston

1. Open the brake fluid reservoir: Locate the brake fluid reservoir, which is usually located under the hood. Open the cap to release any pressure.
2. Compress the piston: Use a brake caliper piston tool or a C-clamp to compress the piston back into the caliper. This will make room for the new brake pads.
3. Clean the caliper: Use a shop towel to clean any dirt or debris from the caliper and the surrounding area.

Install the New Brake Pads

1. Install the new brake pads: Carefully insert the new brake pads into the caliper. Make sure they are seated properly and that the springs are in place.
2. Reinstall the brake caliper: Reinstall the brake caliper to the bracket and tighten the bolts to the manufacturer’s specifications.
3. Apply brake fluid: If necessary, add brake fluid to the reservoir to ensure it’s at the correct level.

Reassemble and Test

1. Reinstall the wheel: Reinstall the wheel and tighten the lug nuts to the proper torque specifications using your torque wrench.
2. Lower the vehicle: Carefully lower the vehicle using the jack. Remove the jack stands once the vehicle is safely on the ground.
3. Test the brakes: With the vehicle on the ground, gently pump the brakes a few times to ensure they are working properly. If you hear any unusual noises or feel any vibration, stop and check your work.

Final Steps: Safety and Maintenance

1. Inspect the brake rotors: After replacing the brake pads, inspect the brake rotors for wear and tear. If they are excessively worn or damaged, they will need to be replaced as well.
2. Check brake fluid levels: Regularly check your brake fluid levels and top them off as needed.
3. Schedule regular maintenance: Have your brakes inspected by a professional mechanic at least once a year or every 12,000 miles.

Beyond the Basics: Additional Tips

• Wear safety glasses and gloves: Always wear safety glasses and gloves while working on your brakes.
• Use a torque wrench: Tighten the lug nuts to the proper torque specifications to ensure they are secure.
• Don’t overtighten bolts: Overtightening bolts can damage the threads.
• Keep brake fluid clean: If you spill brake fluid, clean it up immediately.
• Professional assistance: If you are uncomfortable or unsure about any part of the process, it’s best to seek professional help.

What You Need to Know

Q: How often should I replace my Ford Fusion brake pads?

A: Brake pad life can vary depending on driving habits and conditions. However, most brake pads need to be replaced every 25,000 to 50,000 miles. Be sure to check your owner’s manual for specific recommendations for your Ford Fusion model.

Q: What are the signs that my brake pads need to be replaced?

A: Here are some common signs that your brake pads need to be replaced:

• Screeching or grinding noise when braking: This is a sure sign that the brake pads are worn down to the metal.
• Vibration in the brake pedal: This could indicate that the brake rotors are warped.
• Increased braking distance: If you notice that it takes longer to stop your vehicle, it could be a sign that your brake pads are worn.
• A low brake pad warning light: Some vehicles have a warning light that will illuminate when the brake pads are getting low.

Q: Can I replace just the front brake pads or do I need to replace both front and rear?

A: You can replace just the front brake pads if they are worn out and the rear pads are still in good condition. However, it’s a good idea to check the rear brake pads at the same time and replace them if they are also worn.

Q: What type of brake pads should I use for my Ford Fusion?

A: There are different types of brake pads available, each with its own advantages and disadvantages. Consult your owner’s manual or a parts store for recommendations on the best type of brake pads for your Ford Fusion.